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The intelligent technology of printing and dyeing machinery is leading the printing and dyeing industry to develop in a more efficient, more environmentally friendly and more intelligent direction. The following is a detailed introduction to the intelligent technology of printing and dyeing machinery:

First, intelligent control system

1. Automatic production line : Printing and dyeing machinery through the integration of advanced automatic production lines, to achieve the full automation from raw material distribution, pre-treatment, dyeing, post-treatment to packaging. This system through the automatic computer control system, reduce manual operation links, improve production efficiency and product quality stability.

2. SCADA Central control system : This system is mainly used to monitor the field equipment, and realize the functions of data acquisition, control command acceptance, and control information transmission. It also includes production information release system, debugging maintenance system and other intelligent monitoring system and other production auxiliary systems, to provide comprehensive monitoring and management of the entire printing and dyeing process.

3. MES intelligent workshop information system : This system is an important part of the printing and dyeing intelligent factory, executing the production plan of the upper ERP system and commanding all kinds of automation systems at the lower level. Through the collection of real-time data of various production processes to achieve finished product output under the production plan, the optimization management of production scheduling, quality management, process control, material consumption control, cost management and site control and other aspects of the product production process can be realized, and the purpose of production according to order, process control, timely tracking and data sharing can be achieved.

Second, intelligent detection technology

1. AI visual inspection technology : Based on AI visual intelligent algorithm, printing and dyeing machinery can realize the automatic intelligent inspection of the production process. For example, the intelligent cloth inspection machine jointly built by Baidu and its partners realizes the intelligent detection of defects through AI technology, reduces the work intensity of personnel, reduces bad missed and false inspections, and improves the overall quality of products.

2. AI fabric recognition technology : This technology realizes the intelligent matching of fabric patterns. By uploading the picture of the design or sample to the APP, the AI algorithm automatically identifies and matches the color, assisting factories and customers to find the sample that is closest to the required fabric, greatly shortening the time from design to market.

Third, intelligent optimization technology

1. Energy Consumption monitoring and forecast management : Through the industrial Internet of Things and AI big data technology, printing and dyeing machinery can accurately model and data analysis of production energy use, and discover and build production energy consumption optimization strategies. This helps enterprises to find the key points of energy conservation, reduce production unit consumption and overall energy consumption, improve product market competitiveness, and promote enterprises to achieve "carbon peak".

2. Production scheduling optimization : Based on AI-based production scheduling algorithm, printing and dyeing machinery can provide high-speed and accurate production planning and scheduling capabilities for constantly changing order needs. This helps the plant optimize to meet the delivery needs of orders, shorten the delivery time, reduce the vacancy of equipment, and improve the overall plant capacity utilization and overall output.

Four, intelligent auxiliary system

1. ERP Management system : As the main system of intelligent dyeing system, ERP management system covers many business functions such as proofing, quotation, order receiving, production planning and procurement. It helps enterprises make feasible production plans and development strategies by collecting and sorting out information on customer needs, materials, color numbers, orders, proofing and production.

2. Slab-proofing confirmation system : The system consists of mother liquor foaming system, automatic drip system and heat conduction adjustable direction proofing system, which can greatly improve the proofing speed and accuracy, reduce labor consumption, and ensure the same dyeing effect in the laboratory and field production.

In summary, the intelligent technology of printing and dyeing machinery covers many aspects such as intelligent control system, intelligent detection technology, intelligent optimization technology and intelligent auxiliary system. The application of these technologies not only improves the production efficiency and product quality of the printing and dyeing industry, but also promotes the green development and sustainable development of the industry.